Açúcar & Etanol - Sistemas de Automação

Sistemas de Automação

Com 30 anos de experiência como integrador de sistemas, desenvolvendo softwares para CLPs e supervisórios, a WEG conta com uma sólida equipe de engenheiros e especialistas em automação para usinas de Açúcar & Etanol, desde o projeto de instrumentação até o desenvolvimento do sistema de supervisão e controle, com um alto nível de integração entre os diferentes níveis de automação e controle do processo.

Operações e Manutenções Remotas

Utilizando recursos de conexão remota via internet, de forma segura e rápida, são efetuadas manutenções e operações da planta com o custo e tempo reduzidos.

Supervisão e Controle da Produção de Vapor e Energia (Turbogerador e Caldeira)

Os sistemas de automação WEG para o setor elétrico compreendem todo o ciclo para geração de energia: controle do transporte e preparo da biomassa, controle automático de caldeiras, bem como operação automática da turbina e gerador. Atualmente centenas de projetos no setor de energia estão em operação com sistemas de controle WEG.

Vollständige Automatisierung der Biomasse- und Dampfkessel
Automatische Steuerung der Energiezufuhr und -abfuhr
Vollständige Überwachung der Dampfturbinen
Automatische Steuerung der Gas- und Dieselölbrenner
Integration des Wasseraufbereitungssystems und des Biomassehofes
Integration der Mittelspannungsschränke in die Hochleistungsnetze
Regelung der Prozessvariablen durch PID-Algorithmen und fortschrittliche Regelverfahren

Überwachung und Steuerung der Zuckerrohrmühle und des Diffusors

Synchronisierung der Walzendrehzahlen
Regelung der Lastverteilung
Überwachung der Hilfssysteme
Kaskadenregelung des Füllstands der Dreiwalzenmühle
Lokale Bedienung und Überwachung über eine Bedienschnittstelle
Automatische Regelung der Einsaugung
Zählwerke und Anzeigen für Produktionswerte

Prozessüberwachung und Prozesssteuerung

Vollautomatische Lösung für den gesamten Prozess der Zucker- und Ethanolproduktion vom Instrumentierungsprojekt bis zur Entwicklung des Überwachungs- und Steuerungssystems. Dank unserer Fachleute auf diesem Gebiet bietet die Lösung ein hohes Maß an Integration der verschiedenen Prozesssteuerungs- und Automationsebenen.

Da die Automation auf die Anforderungen des einzelnen Kunden abgestimmt ist, können integrierte und individuelle Systeme geschaffen werden, was Betrieb und Wartung der Anlage vereinfacht.

Weitere Anwendungsberichte

Costa Bioenergia factory, in Umuarama, Parana.

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Solutions

Soluções para Automação de Sistemas

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Learn more about WEG news on Sugar and Ethanol.

WEGmotion Drives Solutions Supplied to Africa

Integrated package will drive a sugar mill in a company from the sugar-energy sector

WEG Provides Solutions for Sugar and Ethanol Mills in Colombia

The equipment ensures a strong presence for the company in the sugar market

WEG supplies Motion Drives package to the tequila industry in Mexico

The integrated package ensures efficiency in the process, contributing to increased operational savings in the food and beverage industry

WEG generator contributes to expansion of sugar and ethanol plant

The company provided a customized solution to meet the customer's needs

WEG supplies a tailor-made generator for the expansion of a corn ethanol plant in South America

The solution was designed to replace the existing equipment in order to increase the generation capacity and performance of the plant

WEG will be present at Fenasucro and Agrocana 2023

Fair takes place from August 15 to 18, at Centro de Eventos Zanini, in the city of Sertãozinho, São Paulo

WEG solutions equip two more sugar and ethanol plants in Brazil

The Slip Ring motors will ensure greater process reliability and less impact on the electrical system during equipment startup

WEG makes a new supply of mechanical drives for Usina Batatais

The solutions contribute to the modernization of mills, providing more productivity and efficiency to the operation

WEG participates in the expansion of the mill's crushing capacity

Equipment provided will trigger the sugarcane preparation process, chipper and shredder

WEG supplies one of the largest electric power generation equipment in Brazil for the sugar-energy industry sector

Cerradão power plant leverages its electricity generation with one of the largest equipment in the sector in Brazil.

WEG Planetary Gearboxes stands out in African Markets

Some units are successfully operating in sugars mills in Zimbabwe and Angola.

Turbine enables 13% gain in power generation

The new equipment uses the same amount of steam for additional generation of 3.0 MW / h

WEG solution will modernize sugar mill that operates with a maximum speed of 14 rpm

The replacement of traditional drives by this TGM solution will reduce maintenance costs, increase operational availability in addition to safety and greater ease during operation.

WEG equipment reduces and controls the final humidity in Vale do Paraná to 47%

Planetary gearbox, electric motor and drives are responsible for driving the 94” drying mill

WEG supplies electrical package to Alcooad's corn-based ethanol plant

Located in the state of Mato Grosso, Brazil, the plant will have the capacity to produce 225 million liters of ethanol per harvest.

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