Food & Beverage - Motors & Gearboxes

Motors and Gearboxes

The manufacture of WEG electric motors started with the combined skills of an electrician, an administrator and a mechanic, which resulted in the production of the first WEG electric motor. Since then, that is what guides us to produce more efficient machines, designed with the most advanced technologies. All that because, regardless of the market segment, WEG keeps dedicated research and innovation initiatives to produce highly efficient electric motors, which guarantee the production reliability for your industry.

WEG offers various solutions with electric motors and gearboxes, such as permanent magnet motors, antimicrobiotic and corrosion resistant painting, and new technologies for Industry 4.0, such as WEGScan®. These are products specifically designed for any application in the Food and Beverage Industry.

Preparation, process and HVAC systems

These systems incorporate several WEG solutions, such as motors for ventilation in differente Food an Beverage industries. Additionaly, WEG offers the W30 Smart EC (WEG Electric Commutated Motor), which is designed for freezing tunnels, condensers and evaporators; the W12 which can be used with gearboxes, pumps and fans, while the W22 line offers all of its versatility and efficiency. Developed for large exhaust and pumping systems, the W60 motors offer high levels of energy efficiency, ideal for high speed applications.

Washdown application environments

Applications requiring continuous washdown process (handling animal protein, such as: pork, beef, lamb and poultry) demand safe equipment. WEG offers solutions like the Encapsulated Washdown Motors Hydroduty and Picker Plus, and General Purpose Washdown Motors Hydrowash, Shark and W22 Wash, which features NobaC®, exclusive WEG paiting with antimicrobial properties.

Small machines and food service

WEG offers a diverse range of commercial motors, specifically designed for small machines in dry area. These solutions are versatile and suitable for various industries or equipment used in food service.

Industrial refrigeration and air compressors

In utilities area, applications such as ammonia and air compressors demand dedicated and realiable products.

WEG also offer the W60 line, with a compact design and optimized air flow, dedicated to pumps, fans, compressors, mills, and others. The highlight is the W22 Cooling Tower motor line, used in cooling towers.

Heavy applications

Gearmotors such as the WG20, Magmax, MAS and GSA, combined with W22 and W12 motor line, are suitable for applications like conveyors, rolling machines, stirrers, winches, elevators, chippers and others. Some applications may receive special antimicrobial painting, resistant to corrosion, which is important for the Food and Beverage industry.

Hazardous locations

These electric motors meet the needs of hazardous locations, as they are manufactured according to current industrial standards, both NEMA and IEC. The products are certified by the main product certification bodies in the world, in addition to having high safety levels, essential for Zone 1 (W22Xdb line), Zone 2 (W22Xec) and Zone 21/22 (W22Xtb). With a robust construction, they are the most modern drives for hazardous locations machines containing gas, steam or dust.

WEGSee+

WEGSee+ is a free, multiplatform software that simulates the application of high-efficiency electric motors to reduce energy consumption in industry. It generates feasibility reports for replacing electric motors, calculating the potential savings in financial and energy terms. The software also presents financial indicators, such as NPV and IRR, and allows you to simulate the capitalization of resources through different forms of investment.

WEG motors for Food and Beverage industrial areas

The food and beverage industry encompasses various hygienic zones, each requiring specific considerations to mitigate the risk of food contamination. Understanding the optimal motor for your application within these industrial areas is essential, taking into account technical specifications, sustainability factors, and sanitation requirements. Finding a single supplier capable of addressing all these aspects can be a significant challenge, but don’t worry, WEG specializes in solutions tailored for the food and beverage industry and is poised to assist you in identifying your food safety zone and selecting the most suitable products.

WEG offers a comprehensive range of motors suitable for both outdoor and indoor installations. However, before exploring our product offerings for these applications, it is crucial to ascertain your food safety zone (1-4). By partnering with WEG, you can access expertise and solutions designed to optimize hygiene, performance, and reliability in your specific industrial environment.

Zone 4	Areas outside food processing areas This zone covers non-food contact areas where sanitation remains essential for overall food safety. It includes spaces like maintenance areas, employee facilities, and waste disposal zones. While no direct contact with food occurs here, maintaining cleanliness is crucial to prevent the spread of contaminants.
Zone 3	Non-food contact surfaces (dry area) Typically includes areas where food is not directly handled but where food safety risks still exist, such as packaging and storage areas. While direct contact with food is unlikely, equipment should still be constructed to withstand cleaning procedures to prevent cross-contamination.
Zone 2	Non-food contact surfaces (wet area) In this area, there is potential for indirect contact with food, where fluids used in processing or cleaning may come into contact with equipment. Equipment must be designed to prevent contamination, and frequent washdowns are common to maintain cleanliness.
Zone 1	Food contact surfaces This zone involves direct contact with food products during processing or handling. Equipment and surfaces here must be constructed of materials that are safe for food contact and able to withstand rigorous cleaning methods, such as high-pressure and high-temperature washdowns.

Now we know about the different food safety zones, you can confidently choose the motor that best suits your needs. Whether it’s for conveyor systems, packing/dosing machines, or liquid transfer applications, WEG offers a comprehensive motor portfolio that meets all the requirements and standards of the food and beverage industry.

Washdown motors

Applications requiring continuous washdown process (handling animal protein, such as: pork, beef, lamb and poultry) demand safe equipment. WEG offers solutions like the Encapsulated Washdown Motors Hydroduty and Picker Plus, and General Purpose Washdown Motors Hydrowash, Shark and W22 Wash, which features NobaC®, exclusive WEG paiting with antimicrobial properties. These kinds of motors are a perfect fit to installation at zone 1 and 2, and follow the food safe construction (no gaps).

Shark

For use in food processing, pharmaceutical and other applications requiring extreme cleanliness.

PRODUCT SCOPE
Horsepower	1 – 30 HP
RPM	1.800 and 3.600
Voltage	230/ 460 V (60 Hz)
Enclosure	TEFC, TENV
Frames	143TC to 286TC
Mounting	C-Face footless or C-Face Footed

Hydro Duty

best stainless washdown motor in the industry.Significantly reduces motor replacement and downtime costs.

PRODUCT SCOPE
Horsepower	0.5 to 10 HP
RPM	3,800, 1,800, 1,200 and 900
Voltage	208-230/460 V @ 60 Hz / De-rated HP @ 50 Hz
Enclosure	TENV and TEFC
Frames	56C through 210TC (100 and 80 IEC frames available)
Insulation	Class-F inverter rated, meeting NEMA MG 1 Part 31
Mounting	C-Face footless or C-Face Footed

HydroWash

Designed for long service life in general purpose washdown applications.

PRODUCT SCOPE
Horsepower	0.5 to 25 HP
RPM	3.600, 1.800 and 1.200
Voltage	208-230/460 V and 575 V as optional
Enclosure	TEFC (TENV available for fractional motors (60/50 Hz))
Frames	56C – 250TC
Insulation	Class-F inverter rated, meeting NEMA MG 1 Part 31
Mounting	C-Face footless or C-Face Footed

PickerPlus

Encapsulated winding and a patented sealing system to ensure they will “standup” in the most severe applications.

PRODUCT SCOPE
Horsepower	3 HP
RPM	1.800
Voltage	230/ 460 V (60 Hz)
Enclosure	TEFC
Frames	100L or 145TC
Mounting	C-Face footless or C-Face footed

Features	HYDRODUTY	PICKERPLUS	HYDROWASH	SHARK MOTORS
Encapsulated winding	X	X
304 Stainless steel frame	X			X
304 Stainless steel fan cover	X	X		X
Breather vent	X	X	X
EZ-Connect (56/140T)	X
Potted leads passage		X	X
Gasketed leads passage				X
O'ring on end shield/shell joint	X	X		X
End shield/shell joint sealant			X
White powder epoxy coating		X	X
Stainless steel shaft slinger	X	X	X	X
Stainless steel shaft	X	X	X	X
IP degree	IP69K	IP69K	IP56	IP56

Know more about our solutions

Download our brochure and know more about our solutions for Food and Beverage.

Download

Know more about WEG's news for Food and Beverage

Energy efficiency in the shrimp farming sector expands with WEGmotion Drives

The electrification of water pumps in shrimp farms enables energy savings and reduced maintenance, strengthening WEG’s presence in the Ecuadorian market.

WEG Delivers Breakthrough IE4 Motors Project in India's F&B Sector

319 units of IE4 motors supplied to Sakambari Agro and Praakritik Flour Mills for Greenfield Projects in Siliguri

WEG Supplies UPS to Ensure Continuous Operation in Supermarket Network

Equipment Ensures Safety and Continuity of Operations in the Food Trade

WEG W30 Smart EC motors provide greater efficiency and sustainability at Granja Ueyama

Energy savings exceed 50%, in addition to advantages in dependability and greater animal comfort

BRF chooses WEG as IoT solution provider for asset management

With WEG solutions, BRF, one of the world's largest food companies, will advance in the pursuit of greater efficiency, availability, and reliability of its assets

WEG present at the largest event for the food and beverage industries

Fispal Tecnologia takes place from June 27 to 30 in São Paulo

WEG supplies 288 motors for new pectin manufacturing plant in São Paulo

Motors of the WELL and W60 lines are used in the largest manufacturing plant of this raw material in the Americas

WEG Transformers Mexico will supply substations for Nestlé’s manufacturing plant

In addition to developing the EPC project for Nestlé in the “switchgear” and “step-down” substations, WEG will also make adaptations in two other substations of the local Comission Federal de Electricidad (CFE) utility company

WEG motors increase energy efficiency in important company in the Food and Beverage Industry

Companies in the Food and Beverage segment are increasingly looking for solutions to maximize reliability, efficiency and safety

WEG’s expertise keeps food supply chain moving

WEG’s engineering expertise is the reason for the fruitful equipment upgrade

Orquídea increases food production with Bônus Motor program

WEG IoT monitoring implements efficiency solutions for electric motors replaced with the program

WEG equipment doubles thermoelectric power plant capacity in a food production company

Bem Brasil is the largest potato producer in Brazil and has invested in the generation of its own power supply.

WEG supplies electrical package to Alcooad's corn-based ethanol plant

Located in the state of Mato Grosso, Brazil, the plant will have the capacity to produce 225 million liters of ethanol per harvest.

Why use WEG motors in agribusiness?

The increased need for new technologies in agribusiness, connecting people industry wide and the use of highly reliable equipment, makes all the difference in the productivity of farms.

WEG Coating Division launches a paint protection solution for floors

Highly recommended for a wide variety of industrial applications, Urethane was specifically produced for floor coating in food and beverage areas due to its high resistance to chemicals and its antimicrobial properties

WEG collaborates with Mafresa to make cold production energy savings with permanent magnets motor W22 Magnet

The company, one of the largest producers of Iberian pork products in Extremadura (Spain), have an estimated annual savings in cold production energy costs around EUR 27,000.

World's largest orange juice company uses WEG products

WEG Direct Drive System operates the cooling tower and reduces operating costs at the Brazilian juice production plant Citrosuco.

Baking Rolls on a Large Scale

Specially designed low-voltage motors from WEG and geared motors from WEG’s subsidiary Watt Drive turned into a solution for KGV-H indust...

Innovative system for ventilation in silos cuts down energy costs by 80%

Savings results greater than previous averages of similar WEG solutions.

WEG Solution Reduces Operating Costs for Rice Processor

Project lowers electric energy consumption by 70% and reduces equipment wear.

WEG solutions deliver reduced energy costs at Cargill

WEG solutions ensure productivity and energy saving in the food production process.