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  1. Home
  2. Energy Efficiency - Solutions - Extruder

Extruder

Lower costs and higher efficiency

Plastic extruders are machines for forming plastic polymers into specific shapes according to the die used. The material is moved by means of a thread driven by an electric motor coupled to a gearbox, since the speed for plastic forming is very low, demanding a high torque.

As many machines still in operation are old, the use of direct current motors for this application is very common, since they were an efficient way to control speed in the past.

WEG solution to save electric energy consists of replacing direct current motors by high-efficiency permanent-magnet motors. W22 Wmagnet driven by CFW11 variable speed drives. In addition to energy savings, this set provides lower maintenance costs, since frequent maintenance procedures, such as electric brush and air filter replacement, are unnecessary

Benefits

  • Electric energy savings of up to 30%.
  • Easy implantation with few impacts on the production system and extruder.
  • Lower maintenance costs.
  • Greater uniformity in the extrusion process.
  • Better quality of the extruded product.
  • Extendable to other direct current driving systems.

Know our Solutions

Read File

Learn more about WEG news on Energy Efficiency

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WEG Expands its Presence at COP30 with Activations in Partnership with the “Voice of the Oceans” Initiative

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WEG boosts Argentina portfolio with technology from Marathon acquisition

WEG boosts Argentina portfolio with technology from Marathon acquisition

Sale of 'pancake' alternators consolidates Marathon acquisition with supply to Sumar Servicios Industriales S.R.L.

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WEG Solutions Integrated into a Solar Complex in Northeastern Brazil

The photovoltaic plant will have an installed capacity of 161 MWp (megawatt-peak)

WEG boosts electromobility with new electric charging stations in Peru

WEG boosts electromobility with new electric charging stations in Peru

WEG’s branch in Peru is promoting electromobility with new electric charging stations for Volvo Cars, a brand represented by Grupo Gildemeister in the country.

WEG provides a complete package of electrical solutions for the water sector in the Middle East

WEG provides a complete package of electrical solutions for the water sector in the Middle East

W60 Motors, frequency inverters, and transformers will be used in a large-scale pumping system in Ras Al-Khair

WEG launches global positioning on energy transition

WEG launches global positioning on energy transition

Positioning reinforces WEG’s global commitment to energy transition and sustainability

Ueyama Farm reduces electricity consumption and ensures greater comfort for animals with WEG’s W30 Smart EC motors

Ueyama Farm reduces electricity consumption and ensures greater comfort for animals with WEG’s W30 Smart EC motors

With savings of over 48%, the solution combines energy efficiency and environmental responsibility in the poultry house

WEG modernizes water pumping station in France and enhances energy efficiency

WEG modernizes water pumping station in France and enhances energy efficiency

A new collaboration with Société Toulousaine de Bobinage leads to significant energy savings with the installation of IE4 motors.

Innovative partnership between WEG, Petrobras, and Statkraft brings the largest onshore wind turbine in the Americas into operation

Innovative partnership between WEG, Petrobras, and Statkraft brings the largest onshore wind turbine in the Americas into operation

Modernization project of the Brotas de Macaúbas Complex will increase efficiency and reinforce the pioneering spirit of the venture with a 7MW installed capacity turbine

WEG to Supply the First MVW3000 Drive Manufactured in Mexico

WEG to Supply the First MVW3000 Drive Manufactured in Mexico

The equipment will control critical pumps in the treated water system of a major combined cycle power plant owned by an energy supply company in Cuautla, Morelos.

Juruena Hydroelectric Plant features WEG disconnect switches in its new substations

Juruena Hydroelectric Plant features WEG disconnect switches in its new substations

The 50 MW plant represents an important step in expanding Brazil's renewable energy matrix

WEG Supplies High-Efficiency Motors for Renewable Energy Project in France

WEG Supplies High-Efficiency Motors for Renewable Energy Project in France

The use of WEG motors will bring significant energy improvements to the project.

WEG Delivers Breakthrough IE4 Motors Project in India's F&B Sector

WEG Delivers Breakthrough IE4 Motors Project in India's F&B Sector

319 units of IE4 motors supplied to Sakambari Agro and Praakritik Flour Mills for Greenfield Projects in Siliguri

Seaside Hotel & SPA in Northeastern Brazil to Be Powered by WEG Encapsulated Dry-Type Transformer

Seaside Hotel & SPA in Northeastern Brazil to Be Powered by WEG Encapsulated Dry-Type Transformer

Renowned for its energy efficiency and reliability, the dry-type transformer is the ideal choice for infrastructure applications

WEG Transformer to Strengthen Electricity Distribution in New York

WEG Transformer to Strengthen Electricity Distribution in New York

The installation of the new transformer will provide an advanced technological solution to meet the growing demand of the electrical sector in the region.

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