WEG Motion Fleet Management
Condition monitoring to your fleet
Developed to bring more practicality and agility in the operation, maintenance and management of industrial plants, the WEG Motion Fleet Management is the ideal solution to monitor and raise the availability of the industrial fleet. Based on “cloud computing” technology, asset monitoring can be followed at any time and from anywhere in the world.
With WEG Motion Fleet Management it is possible to know the operational status of electric motors, low and medium voltage variable speed drive and soft-starters, smart relay starting WEG(SRW), gearboxes, gearmotors, compressors, among other assets, which are applied in any type of industry or installation. Through periodic data collection and advanced data processing, both at the edge and in the cloud, valuable insights are generated. This way, it is possible to establish predictive maintenance plans, observing the operational condition of the fleet (condition-based maintenance). This approach reduces the number of unplanned stops, optimizes repair actions, and speeds up the decision making process for the operation and maintenance team. The end result is increased availability and reduced total cost of ownership (TCO) of the drive fleet.
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The Importance of Online Asset Monitoring
One of the main causes of lost productivity and profitability in an industry is unplanned production downtime. Most corrective maintenance events could be avoided if machine components and equipment were being monitored continuously (on-line monitoring).
The WEG Motion Fleet Management solution is a high-level tool for operation and maintenance staff to monitor and manage their fleet; o monitor and manage the drive fleet, through hardware for data acquisition, gateways for sending à cloud and software for data visualization and advanced analysis. With WEG Motion Fleet Management is possible to implement a predictive maintenance methodology, well orchestrated, and observing the operational condition of the asset.
Knowing the condition of the assets online contributes significantly to optimizing operational and maintenance resources, such as spare parts management, increased asset availability, and the reduction of (direct and indirect) costs. Additionally, approaches of this type contribute to the increase of asset lifetime, since, in general, a sudden failure results in stress and degradation of the mechanical and electrical elements of the equipment.
Principais Funcionalidades da Solução WMFM
- Dashboards intuitivos para visão gerencial e análise técnica;
- Árvore de ativos para organização da hierarquia (conta cliente, unidades, plantas, ativos) e pontos de medição;
- Cadastro de equipamento por tipo, com características construtivas para determinar frequências de falha e criticidade;
- Banco de dados de rolamentos para suporte ao diagnóstico;
- Visualização dos ativos em mapas geográficos, em árvore de ativos e navegação em múltiplos níveis;
- Relatórios de operação dos equipamentos, ativos e planta sob demanda e de modo periódico;
- WEGsense®: tecnologia para detectar falhas mecânicas incipientes;
- WEGsync®: tecnologia para medição sincronizada com múltiplos sensores para análise de vibração estrutural;
- Customização de tolerâncias para temperatura, vibração global multipontos e banda espectral para gerar alertas e notificações;
- Notificações diárias dos ativos em estado de alerta e/ou crítico (via e-mail);
- Backup de parâmetros de inversores de frequência, soft-starters e relés inteligentes;
- Módulo para análise dos sinais de vibração, em modo espectral e no domínio do tempo, para realização de diagnóstico;
- Módulo de manutenção com funcionalidades de CMMS (computerized maintenance management system) para criação e gestão das ordens de manutenção, recursos de execução e planejamento;
- Aplicativo WEGscan para ativação dos sensores, medições instantâneas e análise ODS (Operating Deflection Shape);
- Aplicativo WEG Digital Notify integrado ao Módulo de Manutenção para agilidade no fluxo de informação à equipe;
- Módulos Specialist com Analytics e Inteligência Artificial para diagnóstico autônomo de falhas;
- Módulos Exchange para integração (via REST API) de dados com outras plataformas e soluções.
Vantagens e Benefícios da Solução WMFM
- Monitoramento de vários tipos de equipamentos, ativos e plantas em um único ambiente;
- Ecossistema em constante desenvolvimento, tanto hardware quanto software;
- Solução integrada com os WEGscans, hardware dedicado e robusto para aquisição dos dados das aplicações;
- Processamento dos dados na borda (edge) e na nuvem (cloud), viabilizando diagnósticos avançados;
- Solução pronta para uso, apta para uma grande variedade de equipamentos e ativos, basta cadastrar o WEGscan na aplicação e usar;
- Viabiliza a gestão da manutenção com base na condição operacional dos ativos;
- Solução flexível e disponível para prestadores de serviço;
- Tecnologia para viabilizar a redução do custo operacional da planta (TCO, Total Cost of Ownership, Custo Total de Propriedade);
- Solução multi-idiomas e disponível globalmente .
Estrutura
O WEG Mot ion Fleet Management é uma solução modular, com estrutura flexível e baseada em camadas, que se adéqua às necessidades dos clientes.
Ativos
O WEG Mot ion Fleet Management permite o monitoramento On-Line de motores e drives de baixa e média tensão, além de redutores, motoredutores, compressores, bombas e ventiladores/exaustores.
Scan
Os WEG Scans e Gateways são hardwares responsáveis pela coleta de dados e conectividade dos ativos ao servidor cloud WEG, que hospeda a aplicação WEG Mot ion Fleet Management. Para o monitoramento dos motores, aplica-se o WEG Motor Scan e Gateway Cassia X1000, o upload dos dados pode ser via gateway ou via smartphone. Já para os drives de baixa ou média tensão, o envio dos dados é realizado pelo WEG Drive Scan.
Camada Management
A camada Management da aplicação WEG Motion Fleet Management recebe os dados dos WEG Scans e permite a exploração das funcionalidades presentes na solução, trata-se da camada básica. Vale lembrar que a solução está em constante aprimoramento e novas funcionalidades serão frequentemente incorporadas a solução. Adicionalmente, os usuários poderão complementar suas experiências com os módulos Specialist e Exchange. Seu acesso poderá ser realizado de qualquer lugar via internet e sempre que um plano de assinatura ao sistema estiver disponível, que são anuais.
Users can view information related to the monitored assets, such as:
- Asset operational condition information (normal, alert or critical);
- Operating parameters such as:
- Rotation;
- Temperature;
- Vibration;
- Power;
- Consumption;
- Current;
- Voltage;
- Operation History;
- Failures/Events and interventions;
- Configurable alerts and notifications.
Diagnostics & Integration
With active subscriptions to the WEG Motion Fleet Management layer, users can complement their experience with subscriptions to specific modules such as WEG Specialist and WEG Exchange.
Specialist Module
The Specialist module applies algorithms specially developed by WEG for advanced data analysis, by means of Machine Learning and Artificial Intelligence. These algorithms are applied to the data collected by WEG Scans and thus generate useful information, something essential for efficient fleet management. As is the case of WEG Motor Specialist, which has a sub-module for diagnosing mechanical failure and another for evaluating the engine's energy consumption. Both functionalities were developed by WEG's team of specialists and were validated in the company's laboratories.
These advanced analysis algorithms observe and learn the patterns and operating deviations of the monitored electric motor, generating failure indicators for unbalancing, misalignment, rolling (advanced failure) and external vibration. This type of information is very useful for operation and maintenance staff, as it aids in decision making, speeds up the repair process, and minimizes unscheduled downtime. In order to use the Specialist layer, the respective asset(s) must have an active WEG Motion Fleet Management subscription. Both subscriptions are annual and per asset.
Exchange Module
The Exchange module allows the customer to integrate the information collected and present in WEG Motion Fleet Management in its own management system and/or platforms. Through periodic and automatic data requests of the Web Service REST type, the WEG Motion Fleet Management data is sent to the customer's system or a third party system. To use the Exchange layer, the respective asset(s) must have an active Management layer subscription. Exchange subscriptions are annual and per data packet.
WEG Drive Scan
Developed to connect low voltage inverters to WEG Motion Fleet Management, the WEG Drive Scan line periodically collects and transmits important data from the inverters, allowing monitoring to be done at any time and from anywhere in the world.
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WEG Motor Scan® + Specialist
WEG Motor Scan® is the monitoring solution for total control of the manufacturing plant, ensuring, via predictive analysis, the level of excellence in the performance of electric motors and other equipment. With it, data is extracted and sent to the cloud, allowing preventive actions and avoiding risks of production stoppage. The industry will never be the same again!
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KNOW MOREAre you in doubt?
Check out the most frequently asked questions.
You must be a plant administrator to grant access to others. You can do that in the “Menu” - “Users” panel. Select the Group you want to allow access to and click on “Search”. Click on the “+Add/Change plant access” button, add the email of the person you want to add, and choose the type of access to be granted.
To activate/enable the sensor, use the mobile app, click on "New Device", then "Select" and "Enable". Then, position the sensor according to the instructions provided by the application. Attention: once enabled, the sensor must be configured within five (5) minutes; otherwise, it will automatically return to the disabled mode.
The WEG Motor Scan has the following dimensions: 25x44x38 mm (HxWxD).
The WEG Motor Scan uses a lithium battery with an estimated service life of up to 3 years. The battery is not rechargeable or replaceable.
When the battery charge ends, the WEG Motor Scan must be discarded as indicated in the product manual. As it is an electronic device, local rules for selective collection of electrical and electronic equipment must be observed.
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