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行星齿轮系列(蔗糖应用)

TGM G3 全行星系列采用最高技术制造,可在中央或单独应用中驱动扩散器和研磨机。 它们可提供高达 10,000 kN.m 的扭矩,并且根据所需的比率设置级数,以确保正常运行。 TGM 的 G3 Full 行星齿轮采用分段润滑、电子监控和特殊轴承,无需维护即可持续长达 10 个作物周期,提供安全性和工业设备可用性。 G3 Full 被证明是一种安全的设备,具有高水平的操作控制和比其他类型的驱动器更高的效率。 G3 Full 是同类产品中独一无二的。

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关于本产品

WEG offers complete lines of gearboxes and speed multipliers for a wide range industrial segments. Manufactured in modern production facilities, these products are available in planetary, parallel, orthogonal and turbo lines, as well as custom designed special projects. In addition, WEG provides complete drive solutions, including steam and hydraulic turbines, motors, frequency inverters, generators and transformers. WEG's service scope includes specialized technical consulting on a global level, focusing on maximizing operational availability and ensuring operational safety.

Characteristics

  • Torque up to 10.000 kNm
  • High mechanical efficiency
  • Gear ratio: 170:1 and 205:1 (other gear ratios on request)
  • Robustness of the gears and bearings sets
  • Output Shafts: Square, Cylindrical, Flange, Smooth Hollow, and Splined Hollow
  • Fixation: Leg and Torque Arm
  • Arrangement of the axes: Coaxial, Orthogonal and Parallel

Benefits

  • Increased operational availability due to low maintenance requirements
  • Superior efficiency, which reduces energy consumption during operation
  • Electronic monitoring of temperature, torque and vibration
  • Robustness and quality of the components, resulting in greater durability
  • High performance and reliability
  • Flexible installation

Industrial applications

  • Sugarcane mill and diffuser
  • Conveyor
  • Feeding table
  • Discharge roll
  • Vertical mill
  • HPGR mill and crusher
  • Rolling mill
  • Others

Robust bearings

The bearings have surface treatment and are sized for a calculated lifespan according to ISO 281 standard for applications with a service factor ≥ 2, which contributes to the efficiency and safety of the application.

High-performance hydraulic system

Ensuring perfect individual lubrication per stage, the hydraulic system is one of the highlights of WEG's planetary gearbox lines. Developed to ensure the best filtering and cooling conditions for the lubricating oil, the hydraulic units are made up of absolute filtering elements, 10 microns (200 - 99.5% filtering efficiency) and a high-performance heat exchanger, all integrated into the electronic monitoring system.

Control and monitoring

A pioneer in electronic monitoring for gearboxes as a form of predictive maintenance, WEG offers Monitork for monitoring all operational variables, from basic ones like lubrication and torque to a complete vibration analysis system. It is a simple and intelligent system that, in addition to monitoring temperature, oil pressure, and vibration, ensures that the gearbox does not experience over-torque, preventing potential accidents and ensuring operation within established limits. This system provides users with better equipment monitoring and, consequently, reduces maintenance costs.

Drives for central application in diffusers and sugarcane mills

 

Individual drives and assist drive in sugarcane mills